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 | Core Sand Additives | Antrapex

Developments in core-making technology and binding agents have resulted in an increase in specific strength. Aside from a low content (i.e. consumption level) of binding composition in the core moulding material, there has also been a raft of technological and economic advantages leading to the cost-effective achievement of the required strength levels – such as improved shake-out and reclamation performance and a reduction in emissions and gas-induced defects.
The attainment of smooth and defect-free component surfaces in the as-cast condition is a challenge that foundrymen and their suppliers jointly face on a daily basis. Defect susceptibility is directly associated with the alloying method, the casting parameters, i.e. temperature and speed, the complexity and structure of the casting, the cores used and also the core and process-specific characteristics (hot strength, mouldability).
Veining (aka finning) constitutes a very frequent type of defect that occurs particularly in association with core-making using chemically bonded moulding sands. Veining arises as a result of penetration of the molten metal into cracks on the mould or core surface. The cracks are caused by the thermal stressing of the moulding material and progressive quartz sand expansion with the associated step-change shifts that arise during the casting and solidification processes.
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